Re: VFT tube leak
Posted: Mon Jan 06, 2020 3:30 am
From Mike: "What I didn't understand was why the subsequent rise is so lethargic at first. And stays fairly slow for a relatively long time. And then all hell breaks loose."
ANS: The reason for rapid pressure rise when approaching operating pressure is the steam saturation pressure/temperature curve.
As an example: The dominant materials relevant to raising steam is heating of the boiler metal mass, and the contained water mass in the boiler. Both of these components have nearly constant specific heats, so with constant heat input, temperature rise is linear in time, say 10C per minute.
Starting with the boiler (and its contained water) at 100C, the pressure is just atmospheric, steam is starting to be produced.
After 1 minute the boiler is at 210C, and steam pressure is now 0.42 Barg, pressure rise is 0.42 Bar per minute, sluggish.
After 7 minutes of warming, the boiler metal and its contained water are 170C, saturation pressure is 6.9 Barg, and during the next minute the temperature rises to 180C, with 9.0 Barg pressure, pressure rise is 2.1 Bar during the one minute interval. That pressure rise rate is almost 5x faster than when the pressure gauge just started to move off the peg.
If the heat input from the fire is also getting bigger during the interval, then pressure accelerates even more rapidly, and that can often happen with solid fuel firing, especially if the blower is being used to liven the fire.
ANS: The reason for rapid pressure rise when approaching operating pressure is the steam saturation pressure/temperature curve.
As an example: The dominant materials relevant to raising steam is heating of the boiler metal mass, and the contained water mass in the boiler. Both of these components have nearly constant specific heats, so with constant heat input, temperature rise is linear in time, say 10C per minute.
Starting with the boiler (and its contained water) at 100C, the pressure is just atmospheric, steam is starting to be produced.
After 1 minute the boiler is at 210C, and steam pressure is now 0.42 Barg, pressure rise is 0.42 Bar per minute, sluggish.
After 7 minutes of warming, the boiler metal and its contained water are 170C, saturation pressure is 6.9 Barg, and during the next minute the temperature rises to 180C, with 9.0 Barg pressure, pressure rise is 2.1 Bar during the one minute interval. That pressure rise rate is almost 5x faster than when the pressure gauge just started to move off the peg.
If the heat input from the fire is also getting bigger during the interval, then pressure accelerates even more rapidly, and that can often happen with solid fuel firing, especially if the blower is being used to liven the fire.