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Re: Fuel pump as condensate pump - experiences

Posted: Tue Feb 10, 2026 7:50 pm
by dampfspieler
Hi,

the work is done, all parts are finished.

As is so often the case, mechanical engineering begins with the construction of fixtures and fittings to enable the necessary work to be carried out. Here are the mounting pins for the lever. This allows the lever's radii to be milled very conveniently using a rotary table.

The mounting pins for milling the lever
The mounting pins for milling the lever
STUART_MembPu076klk.jpg (112.42 KiB) Viewed 236 times

The drive lever is fixed to the axle using an M3 threaded stud. The bearing bushings in the diaphragm rod are IGUS sleeve bearings.

the individual parts of the drive
the individual parts of the drive
STUART_MembPu073kl.jpg (137.82 KiB) Viewed 236 times
The lower part of the pump with the individual parts of the drive
The lower part of the pump with the individual parts of the drive
STUART_MembPu075kl.jpg (109.6 KiB) Viewed 236 times


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Dietrich

Re: Fuel pump as condensate pump - experiences

Posted: Thu Feb 12, 2026 3:13 am
by dampfspieler
Hi,

the bearings of the lever axle were fitted with PTFE-coated bushings, as the original axle pressed into the housing was replaced with one with a diameter of 6 mm due to its 1/4" diameter, which is now firmly clamped in the lever.

STUART_MembPu041kl.jpg
STUART_MembPu041kl.jpg (64.83 KiB) Viewed 215 times

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Dietrich

Re: Fuel pump as condensate pump - experiences

Posted: Sat Feb 14, 2026 9:08 am
by dampfspieler
Hi,

the assembled and well tested pump. It has 7 mm stroke but i will reduce it to 6 mm, so is a clearance in the dead centres of 0,5 mm. The lever is in upper dead center position (delivery stroke).

the assembled pump
the assembled pump
STUART_MembPu084kl.jpg (89.79 KiB) Viewed 67 times

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Dietrich