Re: Feedwater pre-heating with a hotwell and vacuum pump
Posted: Sat Nov 05, 2011 2:25 pm
“How do boats that are not running a condensing system deal with the oxygen issue ? If they are pulling right thru the hull and pumping it to the boiler there is no way for the "de-oxygenate"..............not sure if that is a word............the feedwater.”
There are several ways to “deaerate” feedwater, the most basic way is to heat the water to saturation (212F, 100C at atmospheric pressure), which drives off virtually all of the non-condensable gasses, including Oxygen. Heating to about 150F (at atmospheric pressure) will drive out most of the Oxygen, but considerable amounts will remain. Vacuum Deaerators, again operating at a pressure close to saturated conditions will also remove virtually all Oxygen. In power plant practice, steam heated deaerators are typically installed in the feedwater system and continuously heat all feedwater to saturation before it enters the boiler. This however requires a feedwater pump that can handle the hot water.
I heat my feedwater to the boiling point (with a steam sparger in the tank) and drive off the Oxygen in all my feedwater tanks, which will usually allow a days boating without use of lake water. The tanks then cool down to ambient temperature, but the Oxygen is not present. A Nitrogen blanket would keep all Oxygen away, but I do not use this, as the Oxygen that creeps back into the water thru the tank vent is minor for most conditions I encounter.
Another method used in the power industry is to inject Oxygen scavenger chemicals into the feedwater. I understand that similar chemicals are available for small steam plants, however I have no direct experience with this in steamboat service.
Most steamboaters just live with the Oxygen and its corrosive effects. Cleaning and proper boiler layup practices are much more important, and usually sufficient, since our steamboats generally are in layup conditions more than 99% of their lives.
There are several ways to “deaerate” feedwater, the most basic way is to heat the water to saturation (212F, 100C at atmospheric pressure), which drives off virtually all of the non-condensable gasses, including Oxygen. Heating to about 150F (at atmospheric pressure) will drive out most of the Oxygen, but considerable amounts will remain. Vacuum Deaerators, again operating at a pressure close to saturated conditions will also remove virtually all Oxygen. In power plant practice, steam heated deaerators are typically installed in the feedwater system and continuously heat all feedwater to saturation before it enters the boiler. This however requires a feedwater pump that can handle the hot water.
I heat my feedwater to the boiling point (with a steam sparger in the tank) and drive off the Oxygen in all my feedwater tanks, which will usually allow a days boating without use of lake water. The tanks then cool down to ambient temperature, but the Oxygen is not present. A Nitrogen blanket would keep all Oxygen away, but I do not use this, as the Oxygen that creeps back into the water thru the tank vent is minor for most conditions I encounter.
Another method used in the power industry is to inject Oxygen scavenger chemicals into the feedwater. I understand that similar chemicals are available for small steam plants, however I have no direct experience with this in steamboat service.
Most steamboaters just live with the Oxygen and its corrosive effects. Cleaning and proper boiler layup practices are much more important, and usually sufficient, since our steamboats generally are in layup conditions more than 99% of their lives.