Re: stern tube installation
Posted: Tue Nov 01, 2011 11:35 am
Looking at the drawing of the keel, just forward of the propeller (where the shaft goes thru the keel), how thick is this section? Does it have imbedded steel? Perhaps you can check with a magnet, (or best with x-ray, but forget that unless you have access and certified testers) An automotive engine magnaflux outfit may give steel outlines also. Another option is to drill small (1/8 inch) transverse holes thru the keel along the intended path of the stern tube, to find out what metal reinforcement might be burried under the plastic.
If this section of the keel is 2 inches thick or less, then I would probably cut the keel thru to hull, (cut about 1/2 inch above and 1/2 inch below the shaft position) and cut a hole about 2 inch diameter into the hull. Then fit a bronze stern tube, fastened to the opening with fiberglass cloth and epoxy. Perhaps reinforcing plates (about 6 in x 3 in) epoxied and thru bolted on each side of the keel.
I did a similar job on a fiberglass sailboat conversion to indoard propeller drive, and have some photos of this work. It has worked well for 5 years now, with several groundings in shallow water, although it is only a 14 foot boat.
If this section of the keel is 2 inches thick or less, then I would probably cut the keel thru to hull, (cut about 1/2 inch above and 1/2 inch below the shaft position) and cut a hole about 2 inch diameter into the hull. Then fit a bronze stern tube, fastened to the opening with fiberglass cloth and epoxy. Perhaps reinforcing plates (about 6 in x 3 in) epoxied and thru bolted on each side of the keel.
I did a similar job on a fiberglass sailboat conversion to indoard propeller drive, and have some photos of this work. It has worked well for 5 years now, with several groundings in shallow water, although it is only a 14 foot boat.